Archive for January, 2012

Prusa Mendel build update #4

In my last update on the building of a Prusa Mendel reprap 3d printer, I finally got everything working in with the printer…if only for a few minutes.

I’ve yet to actually print anything recognizable thanks to a number of challenges along the way.

Once I got the software sorted, I tried printing some calibration cubes. Unfortunately, things didn’t work out as the extruder got clogged with PLA almost immediately. It seems I was trying to force the filament into the hotend faster than it should have been. So then I had to disassemble it, clear it out and try again.

After rebuilding the hotend, the X axis belt was loose so in the process of tightening it, I managed to break all the PLA bushings that were supporting the X axis. I had already fixed these recently so was pretty much done with them at this point. Fortunately, I received some LM8UU linear bearings (from Mixshop.ca which are smaller than normal ones for some reason) and printed some replacement parts (in blue – I couldn’t be bothered to swap colors to match the previously printed green ones).

X-axis motor mount with LM8UUs

I liked the design of the Prusa 2 parts but wasn’t prepared to cut my smooth rod to make it work so I modified a derivative version of the Prusa 1 idler to fit my LM8UUs (which I posted on Thingiverse in case it would be useful to anyone else). I now have a hybrid X axis since the motor mount is this one (with the awesome integrated endstop trigger) and the idler is a modified Prusa 1 version for LM8UUs.

Prusa Reprap X-end idler for LM8UUs

It all works so I’m happy and I don’t have to worry about snapping off any more bushings. I opted to stick with the old X-carriage as it’s opening is large enough to allow me to remove the extruder and hotend without having to disassemble it (although I may swap in this open x version once I track down the bearings…which leads me to my next issue:

PLA leakage

Seems that once again, I was pushing too much filament into the hotend and I may have had a problem during one of my rebuilds with the teflon tape getting compromised which lead to the ‘leakage’ of PLA above the PEEK block in the photo above.

This should be easy to fix and I’ll try it all again very soon. Once again, the folks in the local RepRap group I belong to helped out very quickly by helping to diagnose the issues just from some photos so I hope to be finally printing by this weekend.

One final thing for Reprap users on Mac OSX – Kliment has released a native OSX app version of Pronterface which I found on his Github while troubleshooting getting a new version of it running…this is great as it means I don’t need to run a couple of command line scripts in order to get Pronterface going anymore. Works like a charm!

Snowy Owls of Boundary Bay

With the great afternoon weather we’ve been having lately, it seemed like the perfect time to finally head out to Boundary Bay in Delta to check out the snowy owls. To add to the effect, it had recently snowed too.

My favorite shot of a snowy owl at sunset...one of about 6 that I had to narrow it down to.

Snowy Owls at Boundary Bay

I was surprised how close the owls were to the trail (and tons of people) and we were able to see at least 8 in just our field of view…with many more further out. There was even a barn owl hunting nearby but I wasn’t able to get any good shots of him.

Snowy Owls at Boundary Bay

Snowy Owls at Boundary Bay

Snowy Owls at Boundary Bay

No shortage of photographers doing the same thing I was, except with much better (or at least more expensive) gear:
Snowy Owls at Boundary Bay

Snowy Owls at Boundary Bay

Snowy Owls at Boundary Bay

Snowy Owls at Boundary Bay

This is what $12 million gets you…the estate overlooking the owls and the bay:
Snowy Owls at Boundary Bay

I also managed to capture one of my favorite sunsets yet:
Snowy Owls at Boundary Bay

View the full photo set on Flickr.

If you want to check out the owls for yourself, head out towards Ladner via Hwy 99. Turn left onto Ladner Trunk Road and then right at 72nd Street (follow the signs to Boundary Bay Airport). Stay on 72nd until the end of the road and park where ever you can (likely along 72nd but there are a few parking spaces at the very end). There is a trail you should stay on that gives you plenty of viewing of owls. Don’t disturb the owls by getting too close…there are lots of signs saying as such.

A Visit to Seattle’s Hackerspace: Metrix Create Space

During the recent holidays, I spent a few days in Seattle. One of the things I’ve wanted to do there for awhile is visit Metrix Create Space, Seattle’s hackerspace.

Metrix Create Space

Conveniently, they have a regular 3d printer night on Thursdays and that happened to be the night I had free to visit.

Metrix Create Space

Upon arriving, I was greeted by Matt, the owner of Metrix and he gave me a tour. It’s definitely a maker’s dream space with lots of room, tools and even a sushi place upstairs that delivers to nerds in need.

Cupcake MakerBot

There is an array of cool tools to use including 3d printers, a laser cutter, a giant CNC machine and lots of soldering/laptop workstations.

Molds for cast parts

One of the things I had read about Metrix is that they have been making clonedel parts for 3d printers which are basically molds that you use to create objects out of whatever material you pour into the molds. It was cool to see the setup in person and check out the quality of the parts:

Printed & cast objects

There was also a couple of reprap printers built with the clonedel parts:
Reprap

They also have a vending machine filled with arduino microcontrollers and other geeky toys, snacks (including MREs!) and electronic kits. I ended up buying a bunch of things for myself from the machine:

Coolest vending machine! Filled with arduinos & various parts

Since this was a 3d printer night, Matthew brought down his CupCake:

FakerBot

(aka a FakerBot since it was a copy of Makerbot’s open source design that they made at Metrix) which he had modified to make it quite similar to my beloved Thing-O-Matic in how the Z stage operates.

Printing a rocket ship

I brought some of my prints and we compared parts. His modified CupCake was printing incredibly well…just as good as my Thing-O-Matic and much better than the output I had seen from stock CupCakes, thanks to his mods (which he posted on Thingiverse shortly after my visit).

Cupcake FakerBot modded into a Thing-o-Matic

I love how the CupCake has all the electronics and wiring on the OUTSIDE…so much more accessible:
Cupcake

It was a very fun way to spend a Thursday night in Seattle…I highly recommend checking out Metrix if you’re in Seattle as they offer lots of interesting workshops and a really cool atmosphere.

Using Tinkercad to design a 3D printable model

One thing I get asked all the time about my 3D printers is where do I get the models that I print? I follow Thingiverse daily to see what others have created but sometimes you need something very specific. So you have to create it yourself.

One method I’ve used is 2D extrusion which how I made the page keeper gadget for a coworker.

Another method is called solid modelling. There is a relatively new website, called Tinkercad, that gives you the tools to create 3D objects right in your browser, for free. It is built on the WebGL platform so requires a modern browser (and in some cases, modern graphics cards) to run it…I used Chrome as Safari doesn’t currently support WebGL.

TinkerCAD

TinkerCAD: addUsing a number of different shapes you can add or subtract the shapes to build up your design.

You choose the height and the size of the shape using direct numeric entry or a slider.

Choosing the workplane allows you change the level or angle you’re working on.

The measure tool allows you to create a positionable ruler to assist with measurements of your design.

The top left menu item, “Print 3D”, is how you export your model. You can either export it to an *.STL file (which is compatible with other 3d software packages as well as the software I use to print with my 3d printer) or you can send it to a 3d printing service like Shapeways.com if you don’t own a 3d printer. They’ll print it for you, in a number of different material options and ship it to your door.

Here’s their quick start tutorial that should give you a better idea of how it works:

I wanted to design a mount that would allow me to attach my GoPro camera to a remote control quadcopter. I couldn’t find a design on Thingiverse so I toyed with modifying some other GoPro mounts on there for the purpose but nothing looked like it would work any better than simply duct taping the camera down.

I also didn’t want to modify the quadcopter at all so opted to use the same mount point for the battery which already has velcro to hold it in place. I did find a mount online that someone designed and printed with a 3d printer who was selling it but there wasn’t any good detail photos of it so I had to come up with my own version and used my calipers to measure everything.

TinkerCAD

It took a few iterations before I found a design that worked:
Some prototypes

The final version (I had to print two of them):
Final version

Here’s the results of this mount attached to the quadcopter with GoPro camera installed:

Turned out pretty good! Now to design one that fits underneath the quadcopter for an unencumbered view.

Another cool thing about Tinkercad is that you are given a permalink to your design that you can share. Then others can make a copy of it and make other things with it. I did this with something I found on Thingiverse, a tool holder for my 3d printer, that was a cleverly designed mount for tools that are commonly used when operating the 3d printer. I thought the same object, minus the tool parts, would be great for mounting my webcam onto the printer. The creator of the tool holder had used Tinkercad to create it so it was easy to duplicate it and then erase the unneeded bits to make this:
Camera platform

So I made a couple versions, a big and small one depending on what you wanted to attach to the platform.

So far, I’ve been really impressed with Tinkercad. I’ve found it the easiest way to get designing something, without all the usual technical stuff. It did take a little getting used to and it was a little tricky to figure out the workplane stuff, but once I spent a little time with it, it got much easier. I also now have two different designs that I have successfully printed and are working great.

There’s also a newer beta version you can try out at labs.tinkercad.com.

Seattle’s Woodland Park Zoo

Over the holidays I spent an afternoon at the Woodland Park Zoo in Seattle with my girlfriend. I still find it strange to have such a large zoo in the middle of a residential area in the heart of Seattle.

It was a good place to try out the new zoom lens (a 55-300mm f/4.5-5.6G ED VR) I recently picked up. I normally wouldn’t consider this kind of lens since it breaks my lens purchase rule of nothing slower than f2.8 but I’ve been doing more and more outdoor photography lately and the price was just too good to pass up.

Here’s some of my favourite photos from the visit:

Seattle Woodland Park Zoo

Seattle Woodland Park Zoo

Seattle Woodland Park Zoo

Seattle Woodland Park Zoo

Seattle Woodland Park Zoo

Seattle Woodland Park Zoo

Seattle Woodland Park Zoo

Seattle Woodland Park Zoo

Seattle Woodland Park Zoo

Seattle Woodland Park Zoo

Not the best photo since it was shot through glass, but I think it was funny that he was licking his lips as he approached me and then turned around and peed directly on the window in front of us…

Seattle Woodland Park Zoo

View the full set of photos on Flickr.