Archive for June, 2011

Thing-O-Matic 3D Printer: Part 2 – Fully Operational

I spent about 15 hours assembling the Thing-O-Matic last week and on Friday night was able to make my first 3D prints!

Printed filament spool holder installed on the Thing-O-Matic

During assembly, I really got to understand how the whole system works and through the course of trial and error over the weekend, was constantly fine tuning the machine. Part of the issues were related to using the software and others were related to my assembly of the machine. The biggest pain is dealing with the tension of the X & Y belts and the electronics bay in the bottom of the machine being incredibly tight to fit all the wires – some of which weren’t quite long enough to be routed the way the assembly instructions stated.

Eventually I was able to solve most of the issues I was having and finally printed a few things to make the printing process better, before I start printing the really fun stuff.

First up was a clip for the safety cutoff switch. The Thing-O-Matic build called for me to drill some holes in the wood cutouts and I didn’t want to do that and thankfully someone posted a simple design to just clip the circuit board onto the platform.

Safety Cutoff PCB clip

It printed reasonably well…except that the back and forth motion of the printing process caused some wobble in the automated build platform so it got a little smooshed on one side…it’s just a simple clip so it doesn’t matter that much.

Next up is a filament spool holder. I had my spool just sitting on my desk and it worked okay to feed the material into the Thing-O-Matic but the spool holder makes much more sense:

Printed filament spool holder

Here’s a video of it printing (listen to the cool noises it makes while printing):

It actually printed the best so far of anything I’ve printed…until once again, the automated build platform came into play. This took nearly 2 hours to print and towards the top (and end of the print) the bottom of the object wobbled loose from the conveyer belt and the extruder head knocked it around and out of alignment. So I stopped the print. Fortunately, it was close enough to being done to still be usable when mounted on the top of the Thing-O-Matic:

Printed filament spool holder

Now the filament easily feeds itself right into the extruder with no fuss…I love it when simple solutions work so well.

Here’s some more photos from my Flickr set of the assembly and operation of the Thing-O-Matic, which I’ve named TK-421:

MakerBot TK-421: Fully Operational

MakerBot Electronics installation

Thing-O-Matic mechanical build nearly complete

Thing-O-Matic build

Thing-O-Matic build

Thing-O-Matic mechanical build nearly complete

Printing! In 3D!

During the assembly, I did feel a little over my head sometimes and wished I’d opted for the fully assembled version (an additional $300 to the cost of the machine) but was able to figure it out and now have the knowledge of how the whole thing works….kind of like if you bought a motorcycle in kit form. Ongoing maintenance should be easier with the assembly knowledge I gained and it was pretty fun & challenging.

So what’s next? I still have some final adjustments to make to the Y axis as well as rerouting some wires. Once I take apart the electronics bay tonight, I should be truly fully operational! I’m also expecting some LED lighting to arrive shortly that should help in taking better photos and video of the printing process once installed inside the MakerBot.

Stay tuned for part 3 once I have some decent 3D objects printed.

Bonus video – MakerBots on CNN this past weekend:



Update: Just found this cool map of all the MakerBots around the world – I added TK-421 to the list.


View Makerbot Operator Map in a larger map

Vancouver Mini Maker Faire 2011

This past weekend was Vancouver’s first Mini Maker Faire and even the weather cooperated.

Vancouver 2011 Mini Maker Faire

Part carnival, part technology showcase, and part craft show, it’s definitely not your grandma’s kind of faire – you actually have to sign a waiver to gain entry due to some of the exhibits on display and their inherent dangers.

Like this truck that shoots flames:

Vancouver 2011 Mini Maker Faire

or this giant, electric walking spider that people drove around the fairgrounds:
Vancouver 2011 Mini Maker Faire

a somewhat safer pedal version patrolled the row of tasty food vendors:
Vancouver 2011 Mini Maker Faire

There were lots of hands on demos for things like glass blowing, laser cutting, soldering, Arduinos(!) and spin art among a bunch of other crafts and exhibits:

Vancouver 2011 Mini Maker Faire Vancouver 2011 Mini Maker Faire

as well as items for sale:
Vancouver 2011 Mini Maker Faire

My favorite area was the 3D printing area where I got to see up close for the first time the predessor to my Thing-O-Matic, the RepRap which can actually print a good portion of it’s own parts (minus the motors & electronics):
Vancouver 2011 Mini Maker Faire

Vancouver 2011 Mini Maker Faire

Another Thing-O-Matic in the wild!
Vancouver 2011 Mini Maker Faire

It was cool to see some sample prints from another 3D printer and to chat with the guys that operate them as I was troubleshooting my first prints. I was also able to connect with a number of great people at the Vancouver Hacker Space and the Victoria MakerSpace.

Vancouver 2011 Mini Maker Faire

A Nintendo Nunchuk controlled Xylophone:
Vancouver 2011 Mini Maker Faire

And lastly, something to use that old iMac for:
Vancouver 2011 Mini Maker Faire

I really enjoyed the MakerFaire (and spent WAY too much money at the Solarbotics booth buying Arduino stuff)….I’ve been trying for a couple of years to make it to the big one in San Francisco but scheduling has just never worked out. I’m really glad Vancouver’s turned out to be so great and hope that the organizers are able to make it an annual event. The crowds that turned up and the favorable responses from people I talked to seems to suggest there is a huge market for this kind of event in Vancouver with so many talented and creative folks around. It was also really cool to see so many kids enjoying the faire and learning about technology and the DIY culture that is the mantra behind Maker Faires.

I didn’t take as many photos as I normally would…I was too busy enjoying the faire.

You can view my whole MakerFaire photoset on Flickr.

Makerbot Thing-O-Matic 3D Printer: Part 1

After wanting one for literally years, I finally took the plunge last week and ordered my first 3D printer, a Thing-O-Matic from Makerbot Industries:

What is a 3D printer? Well, it let’s you print anything you want (up to a certain size) in ABS plastic, basically the same material that Legos are made out of. It’s an open source design that is based on the Arduino platform and few other custom electronics, motors, and stuff.

Here’s Bre Pettis, one of the Makerbot co-founders (who I met at SXSW a few years ago), explaining the process along with some video of the Thing-O-Matic in action:

The printer shown in the video (complete with green LED lighting) is exactly what I ordered (in kit form) plus a spool of some green ABS plastic filament (it comes with a starter supply of ‘natural’ plastic) and the Gen 4 Interface Kit so I can print without a computer attached (from SD cards). It’s a kit so I’ll have to assemble it all and I’ve read it can take anywhere from 12-20 hours to assemble it depending on the assembler. I’m hoping to be somewhere in the middle of that spectrum.

So what will I print with it? That’s tough to answer at this point. My mind is racing with all kinds of ideas of things to use it for. Makerbot has a website, Thingiverse, where people post their designs to share with other 3D printer owners. It’s a database of all kinds of cool stuff people are dreaming up and printing. Another cool thing about having a 3D printer is that you can literally print things that can improve your 3D printer directly like this spool holder for the plastic filament.

I also wanted to share this video from Ignite Phoenix, called Why I love my 3D Printer which should give you some more insight into why I think this is the future and fun:

Some things that have caught my eye so far that I want to print include lego pieces (any size, color & quantity I want!), project boxes for my Arduinos, Space Invaders, mounts for my GoPro camera, a Flying Spaghetti Monster, a toy helicopter for a friend’s son, some new frames for my glasses, my own Millennium Falcon, even some designer jewelry for my girlfriend.

This gearset is particularly interesting as it really shows the potential of the printer in creating items that snap together, and use no glue or fasteners of any kind. Here’s a video of the finished product:

As you can see, there are tons of things to be printed and I haven’t even mentioned the ability to create & scan your own stuff! Using a Microsoft Kinect (meant for an Xbox 360), you can use it as a 3D scanner:

Using the Kinect as a 3D Scanner

If you’ve got a Kinect and a Mac, check out the software options yourself – it’s plug and play. Microsoft has also released an official Kinect SDK for Windows you can also check out. I had my Kinect pointed at my desk from behind me and it felt a little like Tron and that I’d be scanned into “the Grid”. I’m still learning how to scan stuff but so far my scans have turned out pretty good…we’ll have to wait and see how well they print out though. I’ll also be printing a tripod adapter for my Kinect as well.

Of course, you can also create stuff in various 3D software packages (there are some great opensource ones) and then load them into the printing software which will then do all the calculations to print it in plastic. More on this aspect in future posts.

I haven’t received my printer yet, it’s currently in transit. I found out (ironically due to the Canadian Postal strike) that there is actually a Canadian distributor (based in Saskatchewan) for Makerbots which saves us Canadians $100s in shipping, duties and brokerage fees. It’s also a much cheaper way to get plastic supplies for the printer although I am still looking for a Vancouver based supplier. Greg @ Makerbot.ca has been very helpful so far and I’ve had a number of email exchanges and even a phone call about using the Thing-O-Matic. Great service so far and I don’t even have it yet!

Stay tuned as I plan on documenting the assembly of the printer along with my first few 3D prints…this really does feel like the future.

PS. If this kind of thing interests you in the least, you should check out the Vancouver Mini Maker Faire, happening this weekend (June 25-26) in Vancouver. I don’t know if there will be any Makerbots at the faire but there will be a few Reprap machines on display which are similar 3D printing systems. See you there!

UPDATE (June 21): My makerbot has arrived! Now the assembly process begins.
Here’s a few photos of the unboxing:

My @makerbot has arrived!

Cool Makerbot coin came with the Thing-O-Matic

Bags of parts to be assembled

Starter pack of plastic filament

Unpacking the lasercut wood parts of the @Makerbot - smells like camping

I’ll be posting more photos of the build process, which will likely take about a week, on Flickr.

Volkswagen Freedriving Tour

This weekend, Volkswagen kicked off their cross Canada Freedriving Tour in Coquitlam, BC at the local mall which just happens to be a few minutes from my house.

It’s a fun twist on the traditional vehicle test drive where you’re able to get behind the wheel and take any VW for a spin on a closed course and really push it while being instructed by a professional driver.

Volkswagen Tiguan

I documented my drive in a 2011 Tiguan by sticking my GoPro camera to the hood. VW already had one inside the car (I’ll post the footage in a few days once they post it) to show your reactions to some of the maneuvers they get you to try.

It was a little wet on the morning I did my drive but that only added to the fun. As I write this, there was still some spots left to take the tour in Coquitlam this weekend and then VW takes everything to the next town on their tour.

Thanks to Volkswagen for having me out and Frank for being my backseat cameraman.

Birds Up Close at the Vancouver Aquarium

I’m embarrassed to admit it’s be years (possibly 15) since I visited the Aquarium in Vancouver’s Stanley Park. Fortunately, I was able to correct that oversight recently when I was invited to check out the new summer exhibit, Birds Up Close which runs until September 5th.

Birds Up Close @ the Vancouver Aquarium

Aside from the regular attractions at the Aquarium, such as the belugas:

Vancouver Aquarium

the jellyfish:
Vancouver Aquarium

the spinnaker dolphins:
Vancouver Aquarium

and the super cute sea otters that hold hands:
Vancouver Aquarium

Birds Up Close give guests a chance to see a number of birds, um, up close like this great horned owl:

Birds Up Close @ the Vancouver Aquarium

Bald eagles:

Birds Up Close @ the Vancouver Aquarium

Birds Up Close @ the Vancouver Aquarium

and turkey vultures:

Birds Up Close @ the Vancouver Aquarium

Birds Up Close @ the Vancouver Aquarium

It was pretty amazing to see so many animals and birds right in front of you (up close even)…I can’t imagine it will be years before I return to the Aquarium again. Thanks to Jonah Lewis and the Vancouver Aquarium for inviting me down to check it out.

You can view my full set of photos and videos from Birds Up Close on Flickr.